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What is a portal frame structure?

What is a portal frame structure? Portal frame is a common structural system in steel structure buildings. The portal frame is generally dominated by H-beams, and the main structure is made of jibs. The units are composed of columns and beams as portals, and there are also columns without columns or continuous spans. The portal frames are connected by supports and purlins. The portal frame appeared in the 1930s and became popular because of its simple force bearing, clear force transmission path, quick component production, easy factory processing, and short construction period. Portal frames are often used in the construction of wide-span structural projects, such as agricultural buildings, steel structure warehouses, garages, hangars, indoor stadiums, steel structure workshops, etc. Portal Frame Detail Portal frames were used because their structural efficiency allowed large spaces to be built with very little material and at low cost. Today, a large portion of construction steel is used in the construction of portal frames. The portal frame is composed of a row of transverse frames supported longitudinally. The main steel structure is composed of columns and rafters, which form the portal frame and supports. The frame at the general end can be a portal frame or a support structure for columns and rafters. Portal Frame Structure In simple terms, a portal frame is a structural frame that takes a very simple form and features beams or rafters supported by columns at both ends. However, since the connection between the beam and the column is rigid, the moment in the beam is transferred to the column. This allows the beam to reduce the section size and to span large distances. Typically, the connection between the beam and the column is rigid and requires the addition of a hip, bracket. When a pitch is required, the portal frame can have a single pitch or a double pitch with a rigid connection at the apex. Other forms include bundled portal frames, braced door frames, and multi-span portal frames, which can cover very large areas. In general, when the portal frame includes spacing, the wider the span of the portal frame, the higher the point. If in order to reduce the overall height, then it can take the form of curved rafters or folding. This also helps reduce water runoff and water load, which is important on large steel roofs. A curved, or folded form can increase the slope of the item towards the eaves. Portal Frame Advantages The portal frame is arranged according to the overall length and width of the building, and the interval between the portal frame is generally 6-8 meters apart. A good portal frame structure will usually be covered with prefabricated composite metal panels with insulation. Masonry cladding can be set lower for greater resilience and safety. The portal frame structure needs to pay attention to the design of the connection parts to ensure sufficient supporting force to prevent structural deformation. The support also needs to ensure the lateral stability of the parallel frame, usually pay more attention to the design of the end or middle part between the frames. It is because the portal frame can be a simple and fast structural form to erect, and can achieve long-span durability, low cost, and use of less material. Moreover, the portal frame is relatively lightweight and can be installed directly at the construction site.   Types of Portal Frames There are many types of portal frames to accommodate different space constraints or different building size requirements. There are mainly the following types of portal frames. 1. Pitched roof symmetric portal frame 2. Portal frame with internal mezzanine floor 3. Crane portal frame with column brackets 4. Tied portal frame 5. Mono-pitch portal frame 6. Propped portal frame 7. Mansard portal frame 8. Curved rafter portal frame 9. Cellular beam portal frame

2023

10/08

What Is GB Standard Steel Structure Warehouse?

GB Standard Steel Structure Warehouse GB stands for the “National Standard of the People’s Republic of China,” which is a set of standards developed by the Standardization Administration of China (SAC) for various industries and products, including the construction industry. In the context of steel structure warehouses, GB standards are often used to specify the design, fabrication, and installation of these structures.   There are several GB standards that may apply to steel structure warehouses, including GB/T 21086-2007 “Technical standard for steel structure of light-weight building” and GB 50009-2012 “Code for design of steel structures.” These standards provide guidelines and requirements for various aspects of steel structure warehouse design and construction, such as structural safety, durability, and sustainability.   In general, a GB standard steel structure warehouse is designed and fabricated according to the relevant GB standards, ensuring that the structure meets the required safety and quality standards. This may involve using specific types of steel, such as Q235 steel, as well as following specific design and fabrication processes.   A well-designed and constructed GB standard steel structure warehouse can provide a number of benefits, including high strength and durability, efficient use of materials, and reduced construction time and costs. It can also be customized to meet specific project requirements, such as size, layout, and functionality, making it a versatile and practical choice for various types of warehouse applications.   Advantages of GB Standard Steel Structure Warehouse There are several advantages to using GB standard steel structure warehouses, including:   1. Safety: GB standards are developed to ensure the safety of the structure, workers, and occupants. GB standard steel structure warehouses are designed and fabricated to meet specific safety requirements, such as earthquake resistance, wind resistance, and fire resistance, ensuring that the structure is safe and reliable.   2. Quality: GB standards provide guidelines and requirements for various aspects of steel structure warehouse design and construction, such as structural safety, durability, and sustainability. The use of GB standards helps ensure that the warehouse is of high quality and meets the required standards.   3. Customizability: GB standard steel structure warehouses can be customized to meet the specific needs of the project, including size, layout, and functionality. This allows businesses to create a warehouse that is tailored to their specific requirements.   4. Sustainability: GB standards are developed with sustainability in mind, helping to ensure that the warehouse is environmentally friendly and sustainable. This can include requirements for energy efficiency, materials usage, and waste reduction.   5. Cost-Effective: GB standard steel structure warehouses are typically pre-engineered and fabricated off-site, which can help reduce construction time and labor costs. Additionally, the use of GB standards can help ensure that the warehouse is built to last, reducing maintenance and repair costs over time.   Overall, the use of GB standard steel structure warehouses provides a range of benefits, including safety, quality, customizability, sustainability, and cost-effectiveness. By choosing a reputable manufacturer with experience in the design and fabrication of GB standard steel structures, businesses can create a durable, safe, and practical warehouse that meets their specific needs.

2023

10/09

What Is The Steel Building Load?

What Is The Steel Building Load? Typical structural loads include various forces and loads that act on a building or other structure, which are typically classified into two categories: dead loads and live loads.   Dead Loads: Dead loads are the weights of the structure itself and any permanent fixtures or components, such as walls, roofs, floors, beams, columns, and foundations. The dead loads are typically constant and do not vary over time unless there are changes to the building’s structure or components.   Live Loads: Live loads are the weights of people, equipment, furniture, and other movable objects that are present in the building or structure. Live loads can vary over time, and their magnitude and location are not known in advance. Examples of live loads include crowds in a stadium, office equipment in a commercial building, or vehicles on a bridge.   Other types of typical structural loads that need to be considered during the design and construction of a building or structure include the following: Wind Loads: Wind loads are the forces generated by the wind blowing against the building or structure. Wind loads can vary depending on the building’s location, exposure, and height.   Snow Loads: Snow loads are the weights of snow that accumulate on roofs, walls, and other horizontal surfaces of a building or structure. Snow loads can vary depending on the building’s location and the amount of snowfall.   Seismic Loads: Seismic loads are the forces generated by earthquakes, which can cause shaking, tilting, or displacement of the building or structure. Seismic loads can vary depending on the building’s location and seismic activity.   Thermal Loads: Thermal loads are the forces generated by temperature changes, which can cause the expansion or contraction of the building or structure. Thermal loads can vary depending on the building’s location and the materials used in its construction.   Soil Loads: Soil loads are the forces generated by the weight of the building or structure and its contents that are transferred to the ground. Soil loads can vary depending on the type of soil and its bearing capacity.   By considering all these typical structural loads during the design and construction of a building or structure, engineers can ensure that the building is safe, stable, and can withstand various loads and stresses over time.     What Is The Role Of Steel Structure Building Load? The role of steel structure building load is to determine the amount and type of forces that act on the building’s structural elements, which in turn helps to ensure that the building is safe and can withstand various loads and stresses. The load is an important consideration during the design and construction of the building, as it determines the size and strength of the structural members such as beams, columns, and connections. By understanding the loads that act on a steel structure building, engineers and designers can determine the appropriate size and spacing of structural members, as well as the type of materials and construction techniques needed to ensure the building’s safety and stability.   The load is crucial in determining the foundation design of the building since the weight of the building and the loads it supports must be securely transferred to the ground without causing any settlement or instability.   The steel structure building load is ultimately meant to ensure that the building is constructed to withstand a range of loads and forces and to produce a safe and durable structure for the application for which it is intended.   How To Calculate The Load Of Steel Structure Building? Calculating the load of a steel structure building involves a detailed analysis of the building’s intended use, design specifications, and local building codes. However, here are the general steps involved in calculating the load of a steel structure building:   Identify the building’s dead load: This includes the weight of the building’s structural components such as columns, beams, walls, and roofing materials. The dead load can be calculated based on the weight per unit area of each component.   Determine the building’s live load: This includes the weight of people, furniture, and equipment that will be present in the building. The live load can be estimated based on the intended use of the building and local building codes.   Calculate the wind load: The location of the building, the wind speed, and the shape of the building all affect the wind load. Standard engineering calculations or regional construction codes can be used to determine wind load.   Determine the snow load: The amount of snow that the structure is anticipated to receive in a particular location is used to calculate the snow load. Engineering standards or regional construction codes can be used to determine snow load.   Consider seismic load: The seismic load is influenced by both the building’s design and the local seismic activity. Using regional building rules or seismic design guidelines, seismic load can be calculated.   Calculate the thermal load: Determine the thermal load by accounting for the building’s expansion and contraction caused by temperature variations. Based on the building’s construction materials and the anticipated temperature range in the area, this can be determined.   Determine the soil load: The weight of the building and its contents that are transferred to the earth is known as the soil load. Based on the kind of soil and its bearing capacity, the soil load can be approximated.   Engineers can determine the overall load on a steel structure building by accounting for all of these loads, and they can then make sure that the design and construction of the building can safely sustain these loads.  

2023

09/25

Advantages Of Pre-Engineered Clear Span Buildings

Advantages Of Pre-Engineered Clear Span Buildings Pre-engineered clear span buildings offer several advantages that make them a popular choice for a wide range of applications. Here are some of the key advantages of pre-engineered clear span buildings:   1. Versatility: Clear span metal buildings provide a wide, uninterrupted space without any interior columns or supports, offering flexibility in interior layout and space utilization. This allows for maximum usable floor area and enables the building to be easily customized to meet specific needs, making them suitable for a variety of applications, including industrial, commercial, agricultural, recreational, and residential purposes.   2. Efficient and Cost-effective: Pre-engineered clear span buildings are designed and manufactured off-site, using advanced computer-aided design (CAD) and engineering techniques. This results in precise manufacturing, faster construction times, and reduced labor costs compared to traditional construction methods. The use of steel as a building material also provides durability, longevity, and low maintenance costs, making pre-engineered clear span buildings a cost-effective choice over the long term.   3. Quick Construction: The components of pre-engineered clear span buildings are prefabricated and delivered to the construction site, where they are assembled using bolted connections. This allows for faster construction times compared to traditional construction methods, which require time-consuming on-site fabrication and assembly. Quick construction also means reduced labor costs and faster occupancy, making pre-engineered clear span buildings an attractive option for time-sensitive projects.   4. Stability and Strength: Steel of the highest grade, which is used to construct pre-engineered clear span buildings, is renowned for its stability, strength, and resistance to a variety of environmental variables, including corrosion, pests, and fire. In order to guarantee structural integrity and safety, steel buildings are also built to meet or surpass regional building norms and requirements.   5. Customization Possibilities: Size, form, roof pitch, doors, windows, insulation, and other design elements of pre-engineered clear span buildings can all be altered to fit unique design specifications. Pre-engineered clear span buildings are extremely adaptable to diverse projects as a result of the ability to provide customized solutions that fit the specific requirements of various applications.   6. Energy Efficiency: Clear span metal buildings can be designed with energy-efficient features, such as insulation, reflective roofing, and natural lighting options, to reduce energy consumption and operational costs. Additionally, steel is a recyclable and sustainable material, making pre-engineered clear span buildings an environmentally friendly option.   7. Low Maintenance: Steel buildings require minimal maintenance due to the durability and longevity of steel as a building material. This results in lower ongoing maintenance costs compared to traditional building materials, such as wood or concrete, making pre-engineered clear span buildings a practical and cost-effective choice.   Pre-engineered clear span buildings have a variety of benefits, such as adaptability, effectiveness, affordability, durability, customization options, energy efficiency, and low maintenance requirements. These benefits make them a well-liked option for a variety of applications, offering dependable and adaptable building solutions.

2023

09/25

Building Steel Structure Cowshed: What You Need To Know For Success

Today I will share with you some key knowledge that you must know to successfully build a steel structure cowshed. I believe that after spending 10 minutes reading this article, you will have a clear idea of ​​your cowshed plan.   Types of Layouts for Steel Structure Cowshed The layout of a steel structure cowshed typically varies based on the scale of the farm, local climate conditions, and the feeding method. Common layout types include:   1. Single-Row Layout Features: One side of the shed is for cow beds or pens, and the other side is used as an aisle or feeding trough. Applicable Scene: Small-scale farms, suitable for free-range or scattered feeding. Advantages: Takes up less space and has lower construction costs.   2. Double-Row Layout Features: Two rows of cow beds or pens, with an aisle or feeding trough in the middle. Applicable Scene: Medium and small farms, suitable for precise feeding and mechanized farming. Advantages: Maximizes space utilization and facilitates centralized management.   3. Free-Range Layout Features: Cows can move freely in an open space, with separate feeding and resting areas. Applicable Scene: Large farms or natural grazing pastures. Advantages: Provides more space for cows, improving their growth and health.   4. Corridor Layout Features: Corridors are placed outside or between cow beds for feeding and cleaning. Applicable Scene: Large or high-density farms. Advantages: Suitable for mechanized operations with high feeding and cleaning efficiency.   5. Ventilation and Insulation Layout Features: Designed with ventilation and insulation to regulate airflow and temperature within the shed. Applicable Scene: Cold or hot climate zones. Advantages: Effectively controls the internal environment for cow comfort.   6. Automated Feeding and Cleaning Layout Features: Uses automated feeding and manure cleaning systems controlled by smart equipment. Applicable Scene: Large-scale, modern farms. Advantages: Increases efficiency, reduces labor costs, and maintains cleanliness.   7. T-shaped or L-shaped Layout Features: Cow beds or pens are arranged in a T or L shape, suitable for specific terrain or farming needs. Applicable Scene: Farms with complex terrain or limited space. Advantages: Flexible design, adaptable to different site conditions.     Which Steel Cowshed Layout is More Economical?   When choosing a layout for a steel structure cowshed, economic factors are primarily reflected in construction costs, management efficiency, and operational costs. The double-row layout is often considered the most economical for the following reasons: 1. Reduced Building Expenses Since a single central corridor serves both rows of cow beds or pens, the double-row arrangement makes better use of the available land than the single-row arrangement. This lowers the area needed for each cow, saving money on land and construction materials. 2. Increased Effectiveness of Management By minimizing the number of aisles and facilitating centralized feeding and cleaning, the double-row arrangement lowers labor expenses by facilitating the efficient operation of mechanical equipment such as manure cleaners and feeding carts. 3. Fit for Farming with Mechanization In medium-sized farms in particular, the double-row layout can assist save long-term operating costs because it makes installing mechanized equipment easier. 4. Easier Environmental Control The double-row layout simplifies the design of proper ventilation and lighting systems, reducing energy consumption in extreme weather conditions and maintaining cow comfort. 5. Scalability If expansion is required in the future, the double-row layout allows for easy addition of cow pens without major structural changes, reducing future expansion costs. When considering initial investment, managerial efficiency, and long-term operational expenses, the double-row arrangement is typically the most cost-effective option for medium-sized farms. For smaller farms, a single-row plan can be a low-cost choice, although it may not be as space-efficient or cost-effective over time.   What Are The Dimensions And Design Considerations For Steel Structure Cowsheds? The choice of structural dimensions is critical when designing and building steel structure cowsheds since it has a direct impact on cow health, comfort, and agricultural efficiency. The following are common dimensional standards and important considerations: 1. Cowshed Height Recommended eaves height: 3.5-4.5 meters. Ventilation: The height must allow for enough ventilation, particularly in large-scale farms, to remove the heat and moisture produced by the cows. Equipment Compatibility: The height should also allow for any large gear, such as feeding carts or manure cleaning equipment.   2. Cow Bed or Pen Dimensions Width per cow bed ranges from 1.1 to 1.2 meters. The length of each cow bed is typically between 2.2 and 2.4 meters. Consideration: The size of the cow bed or pen should be altered according to the cow’s size (for example, adult cows or calves). Too small a bed reduces cow comfort, while too large wastes space.   3. Aisle Width Aisle Width in the Cowshed: To accommodate machinery, main aisles should be 2.5 to 3 meters wide, with side aisles measuring 1.5 to 2 meters. Consideration: Aisles must allow for easy flow of both cows and equipment to avoid crowding and trouble in operation.   4. Feed Trough and Water Trough Spacing Feed Trough Length: Each cow needs about 0.6 to 0.8 meters of feed trough space. Water Trough Placement: Water troughs should be evenly distributed, ensuring easy access for each cow. Typically, 10 to 15 cows can share a water trough that is about 1.5 meters long and of moderate depth for easy drinking.   5. Slope Design Floor Slope: The cowshed floor should have a slope of 2% to 3% to facilitate drainage and cleaning. A steeper slope might make walking difficult for cows, while too little slope can cause water accumulation and poor hygiene.   6. Lighting and Ventilation Design Lighting: Natural lighting should be provided by windows placed on both sides or on the roof. Typically, window area should be 1/10 to 1/15 of the cowshed’s floor area. Ventilation Openings: Natural or mechanical ventilation must ensure proper airflow. In hot climates, skylights or exhaust fans may be necessary to release heat and regulate humidity.   7. Barrier Design Barrier Height: Barriers between cow beds or aisles should generally be 1.2 to 1.5 meters high to prevent cows from escaping or fighting.   8. Wind Protection and Insulation Facilities Winter Wind Protection: In cold regions, steel structure cowsheds should have windbreaks or insulation materials to maintain appropriate temperatures. Summer Shade and Cooling: In hot regions, shade structures or misting systems should be used to prevent heat stress in cows.   9. Foundation Design Requirements: The foundation should be sturdy enough to sustain the structure and endure wear and tear. To maintain stability, the foundation depth should be determined by the local soil conditions and cowshed size.   Key Considerations: Structural Strength: The steel used in the cowshed must exceed load-bearing standards and endure weather variables such as wind and snow, particularly in difficult climates.   Anti-Corrosion Procedures: The cowshed’s damp atmosphere can erode steel components, thus anti-corrosion procedures such as galvanization or anti-corrosive coatings should be used to extend the structure’s life.   Non-Slip Flooring: To keep cows from slipping and injuring themselves, the cowshed floor should be composed of nonslip materials, particularly in feeding and water areas.   Hygiene: The design should include drainage and cleaning facilities to keep the cowshed dry and clean, lowering the risk of disease.   A steel structure cowshed can efficiently use resources while preserving the cows’ health and comfort if the proportions are carefully planned and detailed factors are addressed.   QHHK Steel Cowshed Solution QHHK has successfully completed many cattle shed projects, such as the Japanese cattle shed, which is one of the most classic projects. We receive cattle shed demand inquiries from South Africa, Uganda, Sri Lanka, Colombia and other countries every week. Our designers and factory workshop workers have rich experience in cattle shed design and processing. When choosing a cowshed type, consider your size, layout, climate, budget, and more.If you have no idea about these, please contact the project manager of QHHK Steel Structure. We will provide you with free consultation, construction plan and quotation based on more than 20 years of experience. We can provide you with one-stop service from consultation, design, manufacturing, transportation and installation guidance.  

2024

09/04

Effect of Yield Strength on Steel Structures

What is Yield Strength? The yield strength of steel refers to the stress level at which plastic deformation begins in the steel under tensile or compressive loading. In the tensile test, the stress-strain curve of the steel shows an obvious linear segment, called the elastic stage, after which the curve begins to bend and enters the plastic stage. Yield strength refers to the point on this curve, that is, the stress value at which the steel begins to undergo sustained plastic deformation.   Detailed Explanation of Yield Strength Yield strength, also known as yield limit, commonly used symbol δs, is the critical stress value for material yield.   ●For materials with obvious yield phenomenon, the yield strength is the stress at the yield point (yield value); ●For materials where the yield phenomenon is not obvious, the stress when the limit deviation of the linear relationship between stress and strain reaches a specified value (usually 0.2% of the original gauge length). It is usually used as an evaluation index for the mechanical and mechanical properties of solid materials and is the actual use limit of the material. Because necking occurs after the stress exceeds the yield limit of the material, the strain increases, causing the material to be damaged and unable to be used normally.   When the stress exceeds the elastic limit and enters the yield stage, the deformation increases rapidly. At this time, in addition to elastic deformation, some plastic deformation also occurs. When the stress reaches point B, the plastic strain increases sharply and the stress and strain fluctuate slightly. This phenomenon is called yielding. The terms upper yield point and lower yield point refer to the highest and lowest strains at this location, respectively. Since the value of the lower yield point is relatively stable, it is used as an indicator of material resistance, called the yield point or yield strength (ReL or Rp0.2).   Some steels (such as high carbon steel) have no obvious yield phenomenon. The stress when a small amount of plastic deformation (0.2%) occurs is usually used as the yield strength of the steel, which is called the conditional yield strength. First, explain the force deformation of the material. The deformation of materials is divided into elastic deformation (the original shape can be restored after the external force is removed) and plastic deformation (the original shape cannot be restored after the external force is removed, and the shape changes, elongates or shortens).   Standards for Yield Strength There are three commonly used yield standards in construction projects: ●Proportional ultimate stress–the highest stress on the strain curve that conforms to a linear relationship. It is often expressed by σp internationally. When σp is exceeded, the material is considered to begin to yield. ​ ●Elastic limit specimen is loaded and then unloaded. The maximum stress at which the material can fully elastically recover is based on the criterion that no residual permanent deformation occurs. Internationally it is usually represented by Rel. When the stress exceeds Rel, the material is considered to begin to yield. ●The yield strength is based on the specified residual deformation. For example, the stress of 0.2% residual deformation is usually used as the yield strength, and the symbol is Rp0.2.   Factors Affecting Yield Strength   Internal Factors 1. Grain Size and Grain Boundaries: The size of grains and grain boundaries have an impact on the yield strength of the material. Typically, materials with smaller grain sizes and more grain boundaries have higher yield strengths because grain boundaries can hinder the movement of dislocations, thereby increasing the strength of the material.   2. Lattice Defects: Lattice defects include point defects (such as vacancies, impurities, etc.) and line defects (such as dislocations, etc.). The presence of lattice defects reduces the yield strength of the material because they may serve as starting points for dislocations, making the material susceptible to plastic deformation.   3. Alloying Element Content: The addition of alloying elements can change the lattice structure and strength characteristics of the material. Usually, the addition of alloying elements will increase the yield strength of the material. For example, adding carbon elements can increase the yield strength of steel.   4. Impurity Content: The presence of impurities will affect the lattice structure and performance characteristics of the material, thereby affecting the yield strength of the material. Typically, the lower the impurity content, the higher the yield strength of the material.   5. Smelting Process: The smelting process has an important impact on the grain structure and organizational morphology of the material, which in turn affects the yield strength of the material. Reasonable smelting process can obtain good lattice structure and organizational form, thereby improving the yield strength of the material.     External Factors 1. Temperature: Temperature is one of the important external factors that affects the yield strength of materials. Generally, as the temperature increases, the yield strength of the material decreases. This is because high temperatures will increase the vibration of atoms or ions in the material, thereby reducing the crystallization strength of the material.   2. Strain Rate: Strain rate refers to the deformation rate of a material when loaded. High strain rates generally cause the material’s yield strength to increase, whereas low strain rates cause the yield strength to decrease. This is because high-speed loading increases the dislocation density in the material, thereby increasing the yield strength.   3. Humidity and Corrosion: Humidity and corrosion environment will affect the surface state and chemical composition of the material, thereby affecting the yield strength of the material. Especially for metallic materials, humidity and corrosion will accelerate the corrosion fatigue and hydrogen embrittlement of the material, resulting in a reduction in yield strength.   4. Loading Direction: The yield strength of a material usually changes with the loading direction. Under unidirectional loading conditions, the yield strength of a material may change with the loading direction, especially for anisotropic materials.   5. Prestress: Prestress refers to the static stress exerted on the material before loading. Appropriate prestressing can increase the yield strength of the material, giving it a higher load-bearing capacity.   6.Environmental Conditions: Environmental conditions, such as oxygen content, radiation, etc., can also affect the yield strength of materials. Especially under extreme environmental conditions, such as high altitude, underwater or radioactive environments, the yield strength of materials may be severely affected.   What are the consequences of exceeding the yield strength of steel structure? 1. Increased Plastic Deformation: After exceeding the yield strength, the steel structure will enter the plastic stage, resulting in increased plastic deformation. This means that the structure will undergo large deformations, which may lead to structural instability or failure.   2. Increased Deformation: After exceeding the yield strength, the deformation of the structure will increase, which may cause the deflection and deformation of the structure to exceed the design requirements and affect the normal use of the structure.   3. Strength Loss: After exceeding the yield strength, the strength of the steel may decrease, making the structure prone to failure or collapse under subsequent loads.   4. Local Instability: After exceeding the yield strength, instability may occur in local parts of the steel structure, such as buckling, buckling instability or buckling-torsion instability, threatening the stability of the entire structure.   5.Cracks and Damage: After the yield strength is exceeded, cracks may occur in the structure, resulting in local damage or overall failure. In this case, the safety and reliability of the structure will be seriously affected.   How to Control the Yield Strength of Steel in Structure Design? 1. Appropriate Material Selection: Selecting the appropriate steel material is the first step in controlling the yield strength of the beam steel. According to the design requirements and structural load, steel materials with appropriate yield strength are selected to ensure that the structure can meet the strength requirements under normal use and ultimate states.   2. Control the Cross-Section Size: Control the yield strength of the beam through appropriate cross-section size design. Increasing the cross-sectional size of a beam can increase its load-bearing capacity and yield strength, allowing it to withstand greater loads.   3. Control the Span and Support Conditions of the Beam: The span and support conditions of the beam have an important impact on its yield strength. By rationally designing the span and support conditions of the beam, the deflection and stress concentration of the beam can be reduced, thereby controlling its yield strength.   4. Consider Load Combinations: Consider various load combinations in the design, including permanent loads, variable loads, seismic loads, etc., to ensure that the yield strength of the beam can meet the requirements under various working conditions.   5. Proper Connection Design: The design of connections between beams and supports, columns, and other components also affects their yield strength. Ensure that the strength and stiffness of the connectors can meet the design requirements to avoid local instability or yield failure.   6. Strict Quality Control: During the manufacturing and installation process of cross beams, the quality of materials and processing techniques are strictly controlled to ensure that the actual strength of the cross beams matches the design requirements.

2024

04/10

Wrench or Socket and Bolt Size Comparison Chart

What types of bolts are used in steel structure buildings? There are many types of bolts used in steel structure buildings, and common ones include the following:   1. Ordinary Bolts: usually made of carbon steel and used to connect steel parts in structures. According to the different head shapes and connection methods, ordinary bolts can be divided into hexagonal head bolts, round head bolts, countersunk head bolts, etc.   2. High-Strength Bolts: have higher tensile strength and shear strength, and are usually used to connect large structures or parts that need to bear larger loads. Common high-strength bolt standards include grade 8.8, grade 10.9, grade 12.9, etc.   3. Stud Bolts: One end is a hexagonal head and the other end is a flat head. They are often used in connection parts that need to be frequently disassembled to facilitate installation and disassembly.   4. Studs: Similar to bolts, but longer in length, they are usually used to connect thicker steel structural members or joints that require frequent adjustments.   5. Anchor Bolts: used to connect steel structures to concrete foundations or walls, often used for foundation fixation of buildings.   6. Self-Tapping Screws: used to connect light steel keels, thin plate materials or other specific parts. They have self-tapping cone heads to facilitate direct penetration of materials and fixation.   7. Fasteners: including nuts, washers, etc., used in conjunction with bolts to increase the stability and sealing of the connection.   The selection of these bolts and fasteners depends on factors such as the specific design requirements of the steel structure, loading conditions, connection methods, and environmental conditions.   What wrench is used for different bolts?   Different types of bolts usually require the use of corresponding types of wrenches for installation and removal. Here are the common bolt types and their corresponding wrenches:   1. Hex Head Bolts: Typically a hex wrench (also called a hex wrench or torque wrench) is used to tighten and loosen. Hexagonal head bolts have heads of different sizes, and you need to choose a hexagonal wrench that matches the bolt head.   2. Round Head Bolts: Generally, a wrench is used for a rotating operation to tighten or loosen the connection.   3. Countersunk Head Bolts: Usually a countersunk head wrench is used for installation and removal. The characteristic of countersunk head bolts is that the head is sunk so that it is flush with the surface of the connected parts. The countersunk head wrench can be easily operated and ensure a secure connection.   4. High-Strength Bolts: For high-strength bolts, a high-torque wrench or air wrench may be required to ensure correct tightening force. These wrenches typically have higher torque output and are suitable for tightening large and high-strength bolts.   5. Self-Tapping Screws: Usually installed using an electric screwdriver or screwdriver. An electric screwdriver can quickly and effectively secure self-tapping screws into materials.   6. Anchors: Installing anchors typically requires the use of a pneumatic or hammer drill bit to secure the anchor into concrete or other base material.   When choosing a wrench, make sure it is the right size and type for the bolt to ensure smooth installation and removal and to avoid damaging the bolt or connecting parts. Wrench and Bolt Size Comparison Chart Comparison table of the opposite side of metric External hexagon bolts and socket (Torx) wrenches: NO. Hexagon Bolt Specifications Wrench (Socket) Size 1 M3 5.5mm 2 M4 7mm 3 M5 8mm 4 M6 10mm 5 M8 13mm 6 M10 16mm 7 M12 18mm 8 M14 21mm 9 M16 24mm 10 M18 27mm 11 M20 30mm 12 M22 34mm     Comparison table of metric hexagon socket bolts and torx wrenches: NO. Hexagon Socket Bolt Specifications Wrench (Socket) Size 1 M3 2.5mm 2 M4 3mm 3 M5 4mm 4 M6 5mm 5 M8 6mm 6 M10 8mm 7 M12 10mm 8 M14 12mm 9 M16 14mm 10 M18 14mm 11 M20 17mm 12 M22 17mm   External hexagon bolt and open-end wrench size comparison table The open-end wrench used for the external hexagon corresponds to the hexagonal nut, which is a more accurate reference. Because there are hex head bolts and small hex head bolts. Commonly used open-end wrench specifications are: NO. Bolt Specifications Open-End Wrench Size 1 M4 7mm 2 M5 8mm 3

2024

04/08

Advantages of Different Prefabricated Steel Construction Technology

  Steel structure is a very adaptable building type, so different prefabricated steel construction has different advantages.   High-Rise Steel Structure According to the building height and design requirements, frame, frame support, cylinder and giant frame structures are adopted respectively, and its components can be made of steel, stiff reinforced concrete or steel tube concrete. Steel components are lightweight and have good ductility. Welded steel or rolled steel can be used, which is suitable for ultra-high-rise buildings. Stiff reinforced concrete components have high stiffness and good fire resistance, and are suitable for mid-to-high-rise buildings or bottom structures. Concrete steel tubes are easy to construct. For column structures only. Space Steel Structure The space steel structure has light weight, high stiffness, beautiful appearance and fast construction speed. Ball-node flat-plate grids with steel pipes as rods, multi-layer variable-section grids and grid shells are the structural types with the largest consumption of space steel structures in my country. It has the advantages of large spatial rigidity and low steel consumption. It has complete CAD procedures for design, construction and inspection. In addition to grid structures, space structures also include long-span suspension cable structures, cable-membrane structures, etc. Light Steel Structure It is accompanied by a new structural form consisting of walls and roof envelopes made of lightweight colored steel panels. It is a light steel structure system composed of large-section thin-walled H-shaped steel wall beams and roof purlins welded or rolled by steel plates above 5mm, flexible support systems made of round steel and high-strength bolt connections. The column spacing can be from 6m to 9m, and the span can be up to 30m or more, the height can reach more than ten meters, and four light cranes can be installed. The amount of steel used is 20~30kg/m2. There are now standardized design procedures and specialized production enterprises. The products have good quality, fast installation speed, light weight, low investment, and construction is not subject to seasonal restrictions. It is suitable for various light industrial plants.   Steel-Concrete Composite Structure The beam and column load-bearing structure composed of shaped steel or steel management and concrete components is a steel-concrete composite structure, and its application scope has been increasingly expanded in recent years. The composite structure has the advantages of both steel and concrete. It has high overall strength, good rigidity, and good seismic resistance. When it is constructed with outer concrete, it has better fire resistance and corrosion resistance. Combined structural members can generally reduce the amount of steel used by 15 to 20%. Combined floor slabs and steel tube concrete components also have the advantages of less or no formwork, convenient and fast construction, and have great potential for promotion. It is suitable for frame beams, columns and floor coverings of multi-story or high-rise buildings with larger loads, and industrial building columns and floor coverings.   High-Strength Bolt Connection And Welding High-strength bolts, which consist of three components—bolts, nuts, and washers—transmit stress via friction. High-strength bolted connections have the advantages of simple construction, flexible disassembly, high bearing capacity, good fatigue resistance and self-locking properties, and high safety. In the field of engineering, they have supplanted partial welding and riveting as the primary method of connection for the manufacture and installation of steel structures. For steel components made in the workshop, thick plates should use automatic multi-wire arc submerged welding, and box column partitions should use fusion nozzle electroslag welding and other technologies. During on-site installation and construction, semi-automatic welding technology, gas shielded welding flux-cored wire and self-shielded flux-cored wire technology should be used.   Steel Structure Protection Anti-rust, anti-corrosion, and fire protection are all included in steel structural protection. Generally, there is no need for anti-rust treatment after fire-retardant coating treatment. However, anti-corrosion treatment is still required in buildings with corrosive gases. There are many types of fire retardant coatings in China, such as TN series, MC-10, etc. Among them, MC-10 fire retardant coatings include alkyd enamel paint, chlorinated rubber paint, fluorine rubber paint, and chlorosulfonated paint. During construction, appropriate coatings and coating thicknesses should be selected based on the steel structure type, fire resistance grade requirements and environmental requirements.  

2024

04/03

What Is Steel Structure Pallet?

A professional pallet is a sturdy, standardized platform designed to support, protect and facilitate the handling of various types of goods. It is usually made of wood, plastic, metal or other durable materials with appropriate load capacity and stability. Pallets are designed with ease of stacking, storage and transportation in mind to improve logistics efficiency. In logistics and supply chain management, professional pallets play a key role in unifying standards, reducing transportation costs, reducing the risk of cargo damage, and simplifying the handling process. Pallets usually comply with international or industry standards to ensure their versatility in different environments. In the steel structure construction industry, the steel structure pallet is a large pallet made of welded steel and is mainly used to carry, protect and transport steel structure building components.   Why Use Pallet? There are several important reasons for using pallets, especially in the fields of logistics, warehousing and transportation:   Simplify Moving and Loading and Unloading Processes: Pallets provide a flat, stable surface for use with forklifts, hand trucks or other handling equipment. This simplifies the loading and unloading process of goods and improves work efficiency.   Protect Cargo: Pallets provide a sturdy foundation that helps protect goods from damage during transportation and storage. They act as a protective layer, reducing the impact of vibration and shock on cargo.   Standardization: The standard sizes and designs of pallets make them versatile in different environments. This standardization simplifies logistics and supply chain management, making it easier for different businesses and organizations to collaborate.   Improve Stacking Efficiency: The design of the pallets allows them to be stacked easily, maximizing storage space. This is very important for warehouses and cargo storage areas, helping to improve storage efficiency.   Reduce Transportation Costs: The use of pallets can reduce transportation costs. They can reduce the overall cost of shipping by accommodating multiple shipments and reducing the use of packaging materials.   Improve Security: Pallets provide a unified platform, making goods more stable and reducing the risk of accidents during handling and transportation. This helps keep workers safe.   Environmental Friendly: Using reusable pallets helps reduce the consumption of packaging materials, thereby reducing the impact on the environment. Some pallets are made from recyclable materials, contributing to sustainability.   Type of Pallets There are many types of pallets, and they can be divided into several types depending on their purpose, material, and design. Here are some common pallet types:   Wooden Pallet: Made of wood, it is the most traditional and common type of pallet. They are typically intended for single or multiple use, making them easy to repair and recycle.   Plastic Pallet: Pallets made of plastic are lightweight, moisture-proof and corrosion-proof. Plastic pallets are often used in special environments such as the food industry or the chemical industry.   Metal Pallet: Typically made of metal such as aluminum or steel for strength and durability. Metal pallets are suitable for heavy cargo and special industrial needs.   Paper/Fibreboard Pallet: Made of paper or fiberboard material, lightweight and less expensive. These pallets are typically used for light cargo or disposable purposes.   Acrylic/Glass Pallet: Usually used for display and display, suitable for retail and display industries.   Single-Sided Pallets and Double-Sided Pallet: Single-sided pallets have only one side where goods can be accessed, whereas double-sided pallets allow access from both directions. The choice depends on the handling equipment and operational needs.   Closed and Open Pallet: The surface of the closed pallet is continuous and suitable for smaller items. Open pallets have holes or notches to allow forklift forks to be inserted or for drainage.   Pallet Cover/Fence Pallet: Pallets with side rails or lids used to protect cargo from damage or provide extra security.   Air Bag Pallet: Built-in airbags or air bags provide suspension support and reduce vibration, making it suitable for extremely sensitive cargo situations.   Foldable/Stackable Pallet: With foldable structure, it is easy to transport and recycle by air, saving space.   QHHK Steel Structure Pallet The use of steel structure pallet is a common rule in this industry. The cost of steel pallets is usually included in the total cost. The load-bearing capacity of steel structure pallets is very large, 3-5 tons is no problem at all. The bottom is designed with 4-5 sets of steel wheels to facilitate moving the pallet. Designing steel wheels benefits both the manufacturer and the customer. Because the process of loading and unloading is the same. Steel wheels can greatly reduce the friction between steel pallets and containers, making it easier to load and unload. Our customers even use steel pallets as trailers to transport items after unloading.

2024

03/13

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